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Vision Systems

  
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A machine vision application is a complex system consisting of many different parts and disciplines. Although the basis objective and image procesing algotithym may be known the most difficult aspect is often the integration of the different parts. Different parts which come from different suppliers and manufacturers where the flexibility is often limited.In order to deploy a machine vision solution the following stack has to be integrated

Application software
Platform
Frame grabber
Camera
Lens
Lighting
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  Vision Systems

         

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The application software and the lighting are very application dependant and have to be looked at on a per application per customer basis. But the rest of the stack, the Platform, The Frame Grabber, the Camera and the Lens are available as a preintegrated black box system from Interay. A bundle - manufactured and integrated by Interay with the possibility of adding customised options.
 
These machine vision systems are sold under the name of TriVision systems. A TriVision system consists of 3 fixed parts : the Platform, Framegrabber and Camera while the lens can be chosen according to the physical requirements of the application.
 
 
 
A trivision system based on a camera manufactured by Interay looks like this.
 

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Up to 5 Interay cameras can be connected to one of the vision systems 1394 interfaces.The camera shown here is a low cost camera for simple image processing applications.
 
But the interay developed software will also work with all standard 1394 cameras such as cameras from SONY.

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tbd.
 
tbd
 
 
 
Tri vision tools
A tool set for 1394 Machine vision. 
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Key words
  • Open HW vision platform
  • Open SW vision standards
  • Industrial and machine vision
  • High level functionality with simple API
  • integrated real time features and support
  • integrated motion vision synchronisation
  • Partnerships
Open StandardsVision Software
 
TriVision software tools for machine vision can run on XP, win 2000 or embedded XP operating systems . Truly open software conforming to the IEEE 1394 CSR and 1394 camera interface standards. TriVision tools provide maxmimum functionality encapsulated inside high level tools in order to provide the simplest and most intuitive application interface possible.
TriVision tools provide an integrated API to realtime image processing aspects such as synchronisdation and triggering. TriVision tools have been developed from the ground up to solve common industrial problems. TriVision can be expanded with an integrated motion vision and I/O API.
 
Open Systems Vision Platform
 
TriVision software tools for machine vision can run on any PC Hardware Platform with a 1394 OHCI interface TriVison systems are compatable with the Firepoint I/O system from Nyquist
 
TriVision 1394 Machine vision tools
3 discrete SW products provide a multi level API to machine vision applications
1. TriVision virtual frame grabber
C API
Select, Sync, Snap,
Multiple simultaneous camera interface
2. 1394 Camera configurator
Interactive utility and C API
Controls multiple 1394 cameras
Defines Multiple Regions of Interest
Configures Triggering I/O and synchronisation events
Provides access to all camera attributes and settings
3. TriVision image processing Server
Real Time Embedded image processing system
Run Time Environment and development tools
 
TriVision virtual frame grabber
Virtual frame grabber for multiple 1394 cameras provides a simple "select, sync, snap" interface to any application.

 

 
TriVision 1394 camera configurator
Offers a complete integrated package for grabbing, camera configuration and image processing.

 

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TriVision embedded vision server
Offers a complete integrated package for grabbing, camera configuration and image processing. 

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In order to assist with the selection of lenses for a machine vision application some examples are presented here. Three lenses from CANON are used  to create a range of possibilities.
The tree lens types are.
 
Type JF 16 1.4 VF 25 HV 75
F (mm) 16 25 7.5 - 75
Aperture 1.4 1.4 1.7
  [Image] [Image] [Image]
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Image examples
 
The images below were taken with these lenses. The distance to the "chip" object from the lens was always the same in each case. Only the lens was changed and refocussed. This distance was approximatrely 20 cm. The original format of the image (and the camera sensor) was 640 by 480.
 
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JF 16 VF 25
[Image] [Image]
A normal view for this application This was taken with a 5 mm extension tube because otherwise it ws impossible to focus the lens at this distance
 
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HV 75 HV 75
[Image] [Image]
The HV 75 is a vario focus lens and it is zoomed out to the maximum for this shot. Here the HV 75 is zoomed in to the maximum
 

Here we can view the effect of using a 5 mm extension tube with the HV 75 vario focus lens.

 
HV 75 with 5 mm extension tube HV 75 with 5 mm extension tube
[Image] [Image]
Zoomed OUT to a maximum Zoomed IN to a maximum
 
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It can be seen that the HV 75 when used in combination with a 5 mm extension tube encompasses an enormous range of possibilities for changing filed of view or object magnification while keeping the distance object to camera constant.
 
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This is the subject of on going development at Interay.
Please contact N.P.Ray at Interay for more information.
 
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Vision Lab (Van der Loosdrecht machine Vision)
 
For customers requiring image processing tools Interay sells  the Vision Lab development and runtime environment with its TriVision systems.
 
You can download a Vision Lab presentation here.
 
For more information about Vision Lab  and image processing go to
 
 
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Consulting and special algorythyms
 
Sometimes special problems require special algorithyms and the deveopment of specialised image processing applications. Interay can perfom this software development but will often make use of experts in the field.
 
 
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Lighting systems and advice
 
Interay reccomends the company Vision Light Tech for the provision of specilised machine vision lighting systems and advice.
 

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